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GLASS VS. POLYCARBONATE: WHICH HOLDS UP BETTER OFF-GRID?

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mechanic41
Posts: 12
(@mechanic41)
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Tried one of those de-fog kits a couple winters ago when my kitchen window started looking like a fish tank. Honestly, it worked for a few months but the fog crept back in—guess the seal was just too far gone. Polycarb’s tempting for the durability, but the scratches drive me nuts, especially after a couple years. Glass is a pain with condensation, but at least you can clean it up... until the seal fails again. Trade-offs everywhere, I guess.


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Posts: 16
(@blazetrader)
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- Been down this road… polycarb’s tough as nails for hail, but yeah, scratches show up fast if you’re not careful cleaning.
- Glass is easier to keep looking nice—until that seal gives up and you’re back to towel duty every morning.
- Tried resealing once, but it was more hassle than it was worth for my old windows.
- Honestly, feels like whichever you pick, you’re trading one headache for another. Just depends which you mind less.


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katiegreen437
Posts: 13
(@katiegreen437)
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Honestly, feels like whichever you pick, you’re trading one headache for another. Just depends which you mind less.

That pretty much nails it. I swapped out old glass for polycarb on a sunroom last fall after a nasty hailstorm. Polycarb took the beating, but cleaning it is a pain—any grit on your rag and you’ll see every swipe. On the other hand, I’ve had glass seals go bad in rental units and it’s always a race to catch the leaks before they warp the sill. If I had to pick, I’d go polycarb for anything exposed, but keep glass for spots where looks matter more than durability. Neither’s perfect, but at least you know what you’re getting into.


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miloskater2806
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(@miloskater2806)
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If I had to pick, I’d go polycarb for anything exposed, but keep glass for spots where looks matter more than durability.

That’s pretty much where I landed too, though I’ll admit I was stubborn about it at first. Tried to keep glass on my porch roof for years—looked great, but between the bird bombs and one too many branches dropping in a storm, it was just a losing battle. Swapped to polycarb, and yeah, it’s not as pretty, but at least I’m not up there every month patching cracks or worrying about leaks.

The cleaning thing is real though. Even with the “scratch resistant” stuff, one gritty rag and you’re staring at swirl marks forever. But for off-grid setups, I’d rather deal with some haze than a shattered pane and a tarp flapping in the wind.

Guess it’s all about what you’re willing to put up with. If you want showroom shine, glass wins, but if you’re out in the sticks and just want something that’ll survive a hailstorm, polycarb’s hard to beat—even if it’s a pain to keep spotless.


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Posts: 4
(@sailing273)
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Had to laugh at the “one gritty rag” line—been there, done that, still regretting it every time the sun hits my greenhouse just right. I do miss the look of glass, but after the third time a squirrel launched a pinecone through it, I gave up. Polycarb’s not perfect, but it’s survived hail, flying debris, and my clumsy ladder acrobatics. At this point, I’ll take a few scratches over another weekend spent picking shards out of the tomato beds.


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kennethdancer
Posts: 7
(@kennethdancer)
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At this point, I’ll take a few scratches over another weekend spent picking shards out of the tomato beds.

Preach. I tried to patch a cracked glass panel with silicone once—lasted about two weeks before a raccoon decided it was his new shortcut. Polycarb isn’t pretty, but I’d rather deal with cloudy spots than another wildlife incident.


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Posts: 11
(@leadership_kim)
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I hear you—glass looks great, but the stress of worrying about every bump or critter visit just isn’t worth it. I swapped out my old glass panes for polycarbonate last fall after a windstorm turned my greenhouse into a mosaic. Yeah, it’s not crystal clear, but the insulation is better and I’m not constantly on edge about breakage. Plus, I’ll take a few scuffs over another “raccoon through the window” episode any day. If you’re off-grid and trying to keep energy costs down, polycarb just makes more sense—even if it’s not winning any beauty contests.


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dennis_woof
Posts: 5
(@dennis_woof)
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- Definitely agree—polycarbonate’s a workhorse for off-grid setups.
- Impact resistance is huge; I’ve seen glass shatter from a single hailstorm, while polycarb just gets a dent.
- Multiwall polycarbonate panels also trap heat better, so less energy needed for heating.
- Only real downside I’ve noticed: over time, UV can yellow cheaper panels, and you lose some light transmission.
- If looks matter, some folks still prefer glass for the clarity, but honestly, for function and peace of mind, polycarb wins most days.


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zcarpenter35
Posts: 6
(@zcarpenter35)
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We just went through this exact debate when we built our little greenhouse last spring. Step one: I wanted glass for the “wow” factor, but after pricing it out and realizing how often we get hail out here, I chickened out. Step two: Grabbed some mid-range polycarbonate panels and they’ve held up great so far—just a few scuffs from the neighbor’s soccer ball (thanks, kids). Only thing I’d add is to check if your panels have a UV coating on both sides... ours didn’t, and now the inside is starting to get a bit cloudy. Not a dealbreaker, but something to watch for if you care about light levels.


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kevint70
Posts: 29
(@kevint70)
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- Totally get the glass temptation, but yeah, hail is no joke. I had a friend lose a whole wall of glass panels to one freak storm—he’s still finding shards in the yard.

- Polycarbonate’s been solid for me too. I went with the 8mm twin-wall stuff two years back. It’s lighter than glass, which made DIY install way easier (no extra framing). Also, it flexes just enough that hail kind of bounces off instead of shattering anything.

- About UV coating: same issue here. Only the outside layer on mine was coated, and after two summers you can definitely see some yellowing/cloudiness on the inside. Doesn’t kill plant growth yet, but it’s not as clear as day one.

- One thing I’d add: polycarb does scratch up pretty easily. My dog likes to “help” in the garden and his claws left some decent marks near ground level. Doesn’t affect strength, but if you’re picky about looks, might bug you.

- Condensation can be a thing inside polycarbonate panels if they’re not sealed well at the ends. I used that foil tape on mine and it helped a lot—no weird green stuff growing between layers so far.

- Only real downside for me has been noise. Rain on polycarb is LOUD compared to glass, especially when it’s big drops or hail. Not a dealbreaker but something I didn’t expect.

- Cost-wise, polycarb was way cheaper upfront and doesn’t seem to need much maintenance yet. If I had unlimited budget and lived somewhere with zero storms? Maybe I’d still go glass for aesthetics… but out here, polycarb wins for practicality.

Curious if anyone’s found a way to restore clarity to old panels or if swapping them out is really the only fix?


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