You're smart to be cautious about spray foam. I used it myself, but the trick is to choose low-expansion foam specifically made for windows and doors. Regular foam expands way too aggressively and can definitely warp your frames—seen that happen more than once unfortunately. Just apply it gradually, let it expand fully, then trim off excess once it's set. Worked great for me, no warping issues at all. Good luck with your project... sounds like you're on the right track!
Yeah, the low-expansion foam is definitely key. When I installed vinyl windows at my cabin, I learned that one the hard way—used regular foam on the first window and ended up with a frame that bowed inward slightly. It wasn't terrible, but enough to be noticeable and annoying. After that little mishap, I switched to the door and window-specific foam, and like you said, just went slow and steady. I found it best to fill about halfway, let it expand, then come back and add a bit more if needed. Trimming the excess after it sets is oddly satisfying too, haha.
As for vinyl vs fiberglass, my vinyl windows have held up pretty well through some harsh winter storms, but I've heard fiberglass is even better for colder climates. If I had to do it again, I'd probably give fiberglass a shot to see if there's a noticeable difference in insulation and durability. Either way, good insulation practices (like careful foam application) seem to matter just as much as window material. Hope your project turns out great!
Yeah, totally agree on the foam—seen plenty of bowed frames from folks going overboard with the regular stuff. Curious though, have you actually seen fiberglass outperform vinyl noticeably in insulation? I've installed both types in mountain cabins, and honestly, the difference seemed minimal if the install was done right. Fiberglass does feel sturdier long-term, but I'm skeptical it's worth the extra cost unless you're dealing with extreme conditions or planning to stay there forever...
"Fiberglass does feel sturdier long-term, but I'm skeptical it's worth the extra cost unless you're dealing with extreme conditions or planning to stay there forever..."
That's been my experience too. When researching windows for my first home, I initially leaned toward fiberglass because of the supposed insulation advantage. But after digging into the specs and talking to a few installers, it seemed like proper installation and quality seals mattered way more than the frame material itself. Unless you're regularly hitting sub-zero temps or brutal winds, vinyl seems perfectly adequate—especially considering the cost difference.
"Unless you're regularly hitting sub-zero temps or brutal winds, vinyl seems perfectly adequate—especially considering the cost difference."
I get where you're coming from, but having lived through some pretty harsh winters myself, I'd still lean toward fiberglass if budget allows. Vinyl can become brittle over time in severe cold, and I've seen firsthand how frame shrinkage affects seals eventually. Sure, good installation is critical, but materials do matter—especially if you're talking about a mountain climate with frequent freeze-thaw cycles. Just my two cents...
Fair points on fiberglass, but honestly, I've had vinyl windows for almost 15 years now in a place that regularly dips below freezing. They've held up surprisingly well—no noticeable brittleness or seal issues yet. Maybe it comes down to quality and installation more than anything? If you're careful about choosing a reputable brand and experienced installer, vinyl might still be a solid choice without breaking the bank...
Good to hear your vinyl windows are holding up, but honestly, fiberglass still wins hands-down for energy efficiency in harsh winters. I've seen thermal imaging comparisons—fiberglass consistently shows less heat loss. Sure, quality vinyl can do the job, but if you're serious about cutting heating bills and keeping drafts out, fiberglass is worth the extra upfront cost. Plus, peace of mind counts for something when it's -10 outside and you're cozy inside sipping coffee...just sayin'.
I've seen those thermal images too, and yeah, fiberglass does look impressive on paper. But honestly, after living through several brutal winters up here in the mountains with vinyl windows, I'd say the installation matters just as much—if not more—than the material itself.
Here's what I found: when we first moved into our place, we had decent-quality vinyl windows installed by a local company. First winter rolled around and it was...meh. Drafty corners, noticeable cold spots near the frames, you get the idea. But before ditching vinyl altogether, I did some digging and realized our install wasn't exactly top-notch. So I went around myself and re-insulated around each window frame, added some higher-quality weatherstripping, and sealed any tiny gaps with foam insulation spray.
The difference was night-and-day. We went from feeling chilly drafts to sitting comfortably even when temps hit -15°F outside. And my heating bills dropped significantly too—without switching to fiberglass.
Not saying fiberglass isn't great—it probably is—but if you're already invested in vinyl or you're weighing cost effectiveness, paying close attention to your installation details can make a huge difference. A properly sealed and insulated vinyl window can hold its own pretty darn well against harsh winters. Just something to consider before spending extra money on fiberglass windows...